Sae uscar381 performance specification for ultrasonically welded wire terminations. Subscribers can view annotate, and download all of sae s content. Sae uscar 2 2007nov01 performance specfcaton for automotve electrcal connector systemsrevson 5. High voltage connector performance supplement to sae uscar 2. Sae uscar 25 2003 sae uscar252003 electrical connector assembly ergonomic design criteria. There are two classes based on the expected environmental conditions. Sae uscar 21 has tests that will detect deficiencies in crimp tooling geometry, plating quality, strand distribution, and cable strand count. Uscar15 specification for testing automotive light bulb. There are three types of blr tests described in this standard. General requirements and information see uscar 2 5. Sae uscar 3320 sae uscar3320 specification for testing automotive led modules. Position newtons newtons minimum maximum 1 6 25 2 26 45 3,4,6,12 26 80 uscar 5. The procedure chosen for this evaluation was the joint tmcsae fuel consumption test procedure type ii, also known as saes j21 and tmcs rp 1102.
This specification is a general level subsystem light source specification that establishes test requirements of a gas discharge light source gdls subsystem for use on passenger vehicles. Sae uscar 21 must connectorsystem validation entireallowable production crimp height range everycombination acceptable. Saeuscar performance specification for pdf sport blogging is like a sport. Sae uscar 45 defines test methods and performance requirements for ultrasonicallywelded wiretowire splices for automotive applications. Refer to sae uscar12 wiring component design guidelines for. Refer to sae uscar 12 wiring component design guidelines for additional guidelines. View abstract product details document history sae uscar 25. Our policy towards the use of cookies techstreet, a clarivate analytics brand, uses cookies to improve your online experience.
Sae uscar 2 performance specification for automotive electrical connector systems published by sae on february 1, 20 procedures included within this specification are intended to cover performance testing at all phases of development, production, and field analysis of electrical terminals, connectors, and. Uscar15 specification for testing automotive light bulb sockets document center. This document describes the design relative to assembly force. The goal of uscar is to further strengthen the technology base of the domestic auto industry through cooperative research and development.
Procedures included within this specification supplement are, when used in conjunction with sae uscar 2, intended to cover performance testing at all phases of development, production, and field analysis of electrical terminals, connectors, and components that constitute the electrical connection systems in high voltage 60600v road vehicle applications. Pdf sae uscar 12 064u0162a02 dp05e152 105cirxm ewcap pin header right angle footprint uscar delphi 10 pin connectors 40 pin female header delphi connectors header 2x8 16 pin satellite radio holdings ewcap. Uscar 25 datasheet, cross reference, circuit and application notes in pdf format. Documents sold on the ansi standards store are in electronic adobe acrobat pdf format, however some iso and iec standards are available from amazon in. They were placed on your computer when you launched this website.
Since saeuscar25 was first released in 2008, many connectors. Whom it may concern, this letter describes a planned change to the crosssection compaction calculation in the uscar 21 appendix a. Pdf sae uscar 12 064u0162a02 dp05e152 105cirxm ewcap pin header right angle footprint uscar delphi 10 pin connectors 40 pin female header delphi connectors header 2x8 16 pin satellite radio holdings ewcap 150s. Being a manual operation, there is a range of speeds used to mate. Testing connectorsystem specification also validates what longtermhigh temperature exposure. Documents sold on the ansi webstore are in electronic adobe acrobat pdf format, however some iso and iec standards are. Refer to saeuscar12 wiring component design guidelines for additional. The tests defined in this specification subject samples on test to stresses that simulate a lifetime of exposure for a road vehicle. Recent listings manufacturer directory get instant insight. Where there are questions of adherence to this document, such as use of an offtheshelf design, always consult the responsible ergonomics department. Performance specification for automotive electrical connector systems this document comes with our free notification service, good for the life of the document. General motors global ergonomic manufacturing engineering. This document describes the design and assembly force guidelines for conventional and mechanical assist lever and slidelock electrical connectors and cpas. Uscar21 pull test datasheet, cross reference, circuit and application notes in pdf format.
Sae uscar 302006 sae uscar302006 performance specification for automotive universal serial bus usb connection system. Exposed grounds can be located anywhere in the vehicle except on the powertrain and is the class for which m. This document describes the design relative to assembly force, and hand clearance guidelines for conventional handplug, mechanical. Electrical connector assembly ergonomic design criteria. High voltage connector performance supplement to sae uscar 2 a boltload retention blr test is a practical test to determine the bolt load of a fastener joint with time and at given temperatures. Procedures included within this specification are intended to cover performance testing at all phases of development, production, and field analysis of electrical terminals, connectors, and components that constitute the electrical connection systems in low voltage 0 20 vdc road vehicle applicat. This test procedure is intended to evaluate andor validate electrical ground schemes for use on the body or chassis. Refer to saeuscar12 wiring component design guidelines for additional guidelines.
Sae uscar 23 this international standard specifies the dimensions, test methods, and requirements for single core 60 v cables intended for use in road vehicle applications where the nominal system voltage is 60 v dc or 25 v ac. Its significant to wait for the representative and beneficial books to read. Procedures included within this specification are intended to cover performance testing at all phases of development, production, and field analysis of any usb cable assemblies and associated connections that constitute the electrical connection systems between the. This procedure was developed specifically to meet the needs of the trucking industry, and it is an integral. Article information, pdf download for general motors global ergonomic manufacturing engineering process. Sae uscar 30 online download right now here, welcome to purchase with big discount. Download citation general motors global ergonomic manufacturing engineering process appling consistent strategies and. Performance specification for cabletoterminal electrical crimps this document comes with our free notification service, good for the life of the document. Performance standard for automotive electrical connection systems uscar2. All possible designs and applications cannot be anticipated in creating these guidelines.
Sae uscar 37 high voltage connector performance supplement to sae uscar 2 published by sae on august 1, 2008 a boltload retention blr test is a practical test to determine the bolt load of a fastener joint with time and at given temperatures. This document describes the design, assembly force, and packaging guidelines for conventional handplug, mechanical assist and twist lock electrical connectors, as. Get a quote for certification of systems, products or services, and get certified. Download download uscar 38 pdf read online read online uscar 38 pdf uscar standards uscar 21 pdf uscar 21 crimp performance specification uscar 2 specification uscar 25 pdf uscar 21 revision 3 interestingly, uscar 38 pdf that you really wait for now is coming. Saeuscar 53 avoidance of hydrogen embrittlement of steel. Performance specification for automotive electrical connector. We use cookies to make our website more userfriendly and to continually improve it. Saeuscar 2 20141201 we use cookies to make our website more userfriendly and to continually improve it. Performance specification for ultrasonically welded wire terminations uscar381. For nonconsumer interfaces, please refer to the uscar footprint drawing labeled 999uusbz01. Influence of assembly speed on electrical connector mating. Download download uscar 38 pdf read online read online uscar 38 pdf uscar standards uscar 21 pdf uscar21 crimp performance specification uscar 2 specification uscar 25 pdf uscar 21 revision 3 interestingly, uscar 38 pdf that you really wait for now is coming. Sae uscar381 download ansi, icc, ul, asme standards.
Sae uscar2 performance specification for automotive. Electrical systems electric cables connectors and terminals performance tests. Download standards through your account documents are normally available within a few minutes. Sae uscar 21 must be done in addition to a connector system validation such as sae uscar 2 to assure the entire allowable production crimp height range of every combination is acceptable.
All measurements are noted in millimeters unless otherwise specified. Saeuscar2 performance standard for automotive electrical connector. Uscar 2 rev 5 datasheet, cross reference, circuit and application notes in pdf format. Sae uscar 37 revision 1 revised proposed draft 201409 25 high voltage connector performance supplement to sae uscar 2 5 4. Procedures included within this specification are intended to cover performance testing at all phases of development, production, and field analysis of electrical terminals, connectors, and components that constitute the electrical connection systems in low voltage 0. Design the secondary lock andor plr with a snap fit positive lock. Performance specification for ultrasonically welded wire terminations standard by sae international, 04052016. Automotive grade coaxial cable performance specification sae uscar 30. Performance specification for automotive universal serial bus usb connection sae uscar 37.
Saeuscar 21 must be done in addition to a connector system validation such as saeuscar2 to assure the entire allowable production crimp height range of every combination is acceptable. This document is available in either paper or pdf format. Most backordered items can be rushed in from the publisher in as little as 24 hours. Electrical connector assembly ergonomic design criteria sae uscar 29. Performance specification for automotive electrical connector systems. This specification is a general level subsystem light source specification that establishes test requirements of light emitting diode led components and modules for use in automotive lighting systems. Content provider society of automotive engineers sae. Fakra technical data code 59 applicable standards interface according to iso 208601, sae uscar 18 quality tested according to iso 208602 platings outer contact au, ni, sn center contact au rosenbergerconnectors fulfill in principle the indicated data of the technical data.
For twist lock connector system ergonomic requirements refer to uscar 25. Standard for automotive electrical connection systems sae uscar 2. Sae uscar 21 has tests detectdeficiencies crimptooling geometry, plating quality, strand distribution, cablestrand count. Where there are questions of adherence to this document, such as use of an a.
Saeuscar 21 must be done in addition to a connector system validation such as sae uscar 2 to assure the entire allowable production crimp height range of every combination is acceptable. Sae uscar 21 performance specification for cabletoterminal electrical crimps 3. Electrical connector assembly ergonomic design criteria uscar25. Performance specification for ultrasonically welded wire. Sae uscar 2 performance specification for automotive electrical connector systems e. Sae uscar 25 ergonomics specification for electrical connections. Sae uscar 25 revision 1 released in september 2008, titled, electrical connector assembly ergonomic design criteria, sets specifications for the design, assembly force requirements, and packaging of conventional handplug, mechanicalassist and twistlock electrical connectors, as well as connector position assurance features and other. Electrical connector assembly ergonomic design criteria uscar251 this document describes the design, assembly force, and packaging guidelines for conventional handplug, mechanical assist and twist lock electrical connectors, as well as connector position assurances cpas.
In any intended vehicle application, if the products covered by this specification are, or may be, subjected to conditions beyond those described in this document, they must pass special tests simulating the actual conditions to be encountered before they can be considered acceptab. This document comes with our free notification service, good for the life of the document. Sae uscar 252003 sae uscar252003 electrical connector. Sae uscar 27 specification for testing gas discharge light source subsystem. The tests defined in this specification subject samples on test to stresses that simulate a lifetime of exposure for a. Procedures included within this specification are intended to cover performance testing at all phases of development, production, and field analysis of electrical terminals, connectors, and components that constitute the electrical connection systems in low voltage 0 to 20 vdc road vehicle applications. Performance specification for automotive electrical.
Complete document ergonomics specification for electrical connections. Sae uscar25 ergonomics specification for electrical. Sae uscar 2 revision 6 revised 202 performance specification for automotive electrical connector systems 3 1. Sae uscar25 2008sep01 electrcal connector assembly ergonomc desgn crterarevson 1. Only perform the mateunmate conditioning on a mated pair only once if the pair is used in multiple tests. All possible designs and applications could not be anticipated in creating these guidelines. Welcome to, your premiere source for free downloads of government and military standards, specifications, handbooks, and documents. Scope procedures included within this specification are intended to cover performance testing at all phases of development. Sae uscar 2 performance specification for automotive electrical connector systems published by sae on february 1, 20 procedures included within this specification are intended to cover performance testing at all phases of development, production, and field analysis of.
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